HongChuang Import&Export (Suzhou)Co., Ltd.
HongChuang Import&Export (Suzhou)Co., Ltd. Military Quality; Ingenuity Production
Add to Cart
100kw Air Cooled Induction Heat Treatment Machine Gas Pipeline Welding
Process Steps of Air Cooled Induction Gas Pipeline Welding Heat Treatment Machine:
The key steps of implementation are the detection and control of winding and temperature
1. Thread winding skills:
The winding position of the magnet wire and the density of the winding will directly affect the heating effect. The denser the magnet wire is, the faster the heating;
2. Temperature detection:
The selection of temperature sensors, the number of temperature measurement monitoring points, and the temperature control algorithm are related to whether the entire heating process meets the technological requirements, and play a crucial role in the heat treatment effect.
3. Heating uniformity
Whether the heating is uniform will directly affect the effect of the workpiece after treatment, and the uneven heating will make the stroke distribution of the metal structure uneven, resulting in failure to meet the processing requirements.
Technical parameters of induction heating machine:
| Rated output power | 60KW | 100KW | 200KW | 300KW | 30KW |
| Duty Cycle / Cycle Time | 0.5/10min | 0.5/10min | 0.5/10min | 0.5/10min | 0.5/10min |
| Output power range | 2-100% | 2-100% | 2-100% | 2-100% | 2-100% |
| Frequency Range | 0.5—10KHz | 0.5—10KHz | 0.5—10KHz | 0.5—10KHz | 0.5—10KHz |
| Efficiency | 0.93 | 0.93 | 0.93 | 0.93 | 0.93 |
| Voltage | 380V±10% | 380V±10% | 380V±10% | 380V±10% | 380V±10% |
| Frequency | 50/60Hz | 50/60Hz | 50/60Hz | 50/60Hz | 50/60Hz |
| Rated current | 90A | 160A | 320A | 480A | 45A |
| Power Factor | 0.95 | 0.95 | 0.95 | 0.95 | 0.95 |
| Minimum circuit breaker | 3P-125A | 3P-200A | 3P-400A | 3P-630A | 3P-125A |
| Power cable system | 3L＋PE | 3L＋PE | 3L＋PE | 3L＋PE | 3L＋PE |
| Recommended incoming wire | 3×25mm² | 3×50mm² | 3×90mm² | 3×180mm² | 3×25mm² |
| Working temperature | 40℃~+60℃ | 40℃~+60℃ | 40℃~+60℃ | 40℃~+60℃ | 40℃~+60℃ |
| Mainframe size(mm) | 630*500*1050 | 720*520*1100 | 660x885x1640 | 660x885x1640 | 500*500*850 |
Features of Air Cooled Induction Gas Pipeline Welding Heat Treatment Machine:
1. Interactive man-machine interface, PLC touch screen operation;
2. 6-channel temperature record, 1-channel temperature control;
3. The equipment is small in size and light in weight, and can be transported by air;
4. The software is customized for the depth of heat treatment of the pipeline to meet the process requirements;
5. The temperature of the control point can automatically generate a temperature curve, or an external temperature recorder can be connected.
Applications of Air-Cooled Induction Heating Machine :
